Kev Piav Qhia Luv:

Ib lub hypoid set tig lub drive mus txog 90 degrees nrog rau qhov pinion axis offset ntawm lub log axis. Qhov offset ntawd cia lub driveline zaum qis dua thiab muab lub pinion loj dua rau hauv tib qho piv, tab sis nws kuj ua rau cov hniav swb, yog li qhov lubrication thiab tus qauv sib cuag yuav tsum yog qhov tseeb txij thaum pib.


Cov Khoom Qhia Txog Khoom

Cov Cim Npe Khoom

Hypoid bevel iav teeb tsa

Cov Khoom Siv Hypoid Bevel Gear rau Offset Drives

Ib lub hypoid set tig lub drive mus txog 90 degrees nrog rau qhov pinion axis offset ntawm lub log axis. Qhov offset ntawd cia lub driveline zaum qis dua thiab muab lub pinion loj dua rau hauv tib qho piv, tab sis nws kuj ua rau cov hniav swb, yog li qhov lubrication thiab tus qauv sib cuag yuav tsum yog qhov tseeb txij thaum pib.

  • Offset pinion axis, teeb tsa los ntawm koj daim duab kos
  • Cov av sab tom qab hardening
  • Kev sib cuag thiab kev tawm tsam tau txheeb xyuas rau ntawm ob leeg
  • EP lubricant teev tseg, tsis xav tias
Lub log axis Pinion axis E qhov deb ntawm qhov sib txawv
Ntawm ib qho hypoid teeb tsa, lub pinion axis raug offset los ntawm qhov deb E es tsis yog txiav lub log axis. Tus lej ntawd hloov qhov kev sib cuag, qhov swb, qhov lubrication thiab lub suab nrov.
Qhov kev hloov pauv ntawm qhov offset

Peb yam ua raws li qhov kev sib txawv

Qhov offset yog ib tus lej ntawm daim duab, thiab peb qhov yuav tsum tau ua raws li nws. Yog ua tsis tau ib qho ntawm peb qhov tsis raug ces yuav pom ua suab nrov, tom qab ntawd ces yuav hnav.

Lub pinion loj hlob

Thaum lub axis poob qis, lub pinion tuaj yeem nqa ntau cov hniav ntawm tib qho piv. Lub pinion loj dua txhais tau tias muaj cov hniav muaj zog dua thiab ntau cov hniav hauv mesh, yog vim li cas cov qag tsheb siv cov qauv no es tsis yog cov khub sib npaug.

Cov hniav swb ntau dua

Cov hniav uas tsis sib dhos ua rau cov hniav swb raws nws lub ntsej muag thiab dov. Kev swb yog qhov ua rau lub tsheb hypoid du thiab du, thiab tseem ua rau nws tsis zam txim rau qhov sib txhuam tsis zoo lossis pib qhuav.

Cov roj yuav tsum nqa nws

Vim yog qhov swb ntawd, ib khub hypoid xav tau cov roj nplua nyeem siab heev. Cov roj iav uas zoo hauv lub gearbox bevel spiral tuaj yeem ua rau cov hniav hypoid hauv tib lub tsev.

Hypoid los yog spiral bevel

Xaiv ntawm hypoid thiab spiral bevel

Qhov no yog qhov kev txiav txim siab uas feem ntau cov lus nug nug txog. Lub iav hypoid tsis yog lub iav spiral bevel zoo dua, nws yog kev sib haum xeeb sib txawv.

AspectKauv bevel (sib tshuam)Hypoid (offset)
Kev npaj ntawm axisOb lub axis sib tshuam ntawm ib qho taw tesPinion axis offset los ntawm qhov deb E; axes yeej tsis sib ntsib
Pinion loj ntawm qhov sib npaug zosPinion me dua, cov hniav tsawg dua hauv meshLub pinion loj dua thiab ntau cov hniav nqa khoom hnyav
Qhov siab ntawm txoj kab tsav tshebKho los ntawm lub log nruab nrabTau zaum qis dua, yog vim li cas hauv pem teb tsheb thiaj poob qis
Cov hniav swbDov nrog qhov swb nruab nrabKev swb siab dua raws lub ntsej muag, tshwj xeeb tshaj yog mus rau ntawm tus ntiv taw
Kev Siv LubricationCov roj iav txheem feem ntau txausYuav tsum tau siv roj siab heev (EP), chav kawm GL-5 rau cov qag
Suab nrovNyob ntsiag to ntawm qhov tseeb sib npaug zosHauv paus ntsiab lus, du dua, tab sis rhiab heev rau kev sib cuag thiab kev ntxhib
Kev Ua Haujlwm ZooSiab dua me ntsisIb mus rau ob lub ntsiab lus qis dua, vim yog qhov swb ntxiv
Kev sib pauv tauTsis hloov pauv nrog cov txheej txheem hypoidTsis hloov pauv nrog lub kauv bevel teeb tsa
Kev siv ib txwm muajCov cuab yeej siv tshuab, gearboxes, kev lag luam dav davCov qag tsheb, cov tsav tsheb hauv pem teb qis, cov khoom siv me me uas muaj lub kaum sab xis
Daim ntawv Geometry

Cov ntaub ntawv geometry uas yuav tsum muaj nyob rau ntawm daim duab kos

Ib qho hypoid set tsis tuaj yeem hais los ntawm daim duab lossis tus lej ntawm qhov khoom. Cov no yog cov nqi uas txoj kev txiav thiab kev tshuaj xyuas tau tsim los ntawm, yog li lawv raug nyeem tawm ntawm daim duab kos es tsis yog los ntawm daim ntawv teev khoom.

Cov QauvCov khoom noYuav ua li cas thiaj paub tseeb tias
Qhov deb ntawm qhov sib txawv ERaws li tau hais rau ntawm daim duab kosKev kos duab
Qhov sib piv ntawm E/hnubFeem ntau 0.10–0.20 rau lub luag haujlwm ntawm lub qag; paub tseeb tias ib daim duab kosKev kos duab
Qhov sib piv thiab suav cov hniavLos ntawm daim duab kos; qhov sib piv siab thawb lub pinion mus rau nws qhov kev txwv geometryKev kos duab
Qhov deb ntawm lub cone thiab lub kaum sab xis ntawm lub kauvLos ntawm daim duab kosKev kos duab
Cov khoom siv thiab kev kho cua sov20CrMnTi, 8620 lossis 18CrNiMo7-6 rau kev kos duab; carburised thiab hardenedDaim ntawv pov thawj khoom siv
Kev raug thiab kev cuam tshuamMus rau qib ntawm daim duab kos, hauv av tom qab hardening; backlash tshaj tawm ib khubDaim ntawv qhia txog qhov tseeb
Kev hais lus

Dab tsi ua rau tus nqi ntawm cov khoom siv hypoid

Plaub qhov tswv yim txiav txim siab tus nqi ntawm cov khoom siv hypoid, thiab peb ntawm lawv yog cov kev txiav txim siab uas koj ua ua ntej daim duab kos raug tso tawm.

Qhov sib piv sib txawv

Ib qho offset loj dua xav tau kev teeb tsa txiav sib txawv thiab tshwm sim hauv ob qho tib si tus nqi thiab lub sijhawm ua khoom.

Volume los yog ib zaug xwb

Ib khub kho khoom nqa tag nrho cov teeb tsa; ib pawg faib nws.

Qib raug

Ib qib nruj dua txhais tau tias dhau qhov kev ua tiav zaum ob thiab kev tshuaj xyuas ntev dua.

Kev sib phim ua khub

Qhov kev sib cuag yog tus khub, yog li ob tus tswv cuab raug txiav thiab sib tsoo ua ke.

Xa cov no nrog rau kev nug

  • Kos duab nrog qhov deb ntawm qhov sib txawv E lossis qhov sib txawv ntawm qhov sib txawv, qhov sib piv thiab suav cov hniav
  • Qhov nrug ntawm lub khob hliav qab, lub kaum sab xis ntawm lub kauv, lub kaum sab xis ntawm lub siab, qhov nrug ntawm kev teeb tsa
  • Lub vaj huam sib luag interface: lub qhov, lub xub pwg nyom, kev npaj ntawm cov kabmob, qhov siab ntawm qhov chaw nruab nrab ntawm lub ncej
  • Qib tseeb, qhov backlash ntau thiab kev sib cuag xav tau thaum sib dhos
  • Cov ntaub ntawv, qhov tob ntawm lub thawv thiab qhov nyuaj ntawm lub tub ntxhais
  • Cov roj nplua nyeem rau lub gearbox yuav khiav (EP chav kawm tseem ceeb ntawm hypoid)
  • Qhov ntau rau thawj qhov kev txiav txim thiab qhov ntim txhua xyoo uas xav tau
  • Cov ntaub ntawv tshuaj xyuas thiab txhua yam cim lossis cov qauv ntim khoom
Kev Tsim Khoom

Txoj kev tsim khoom: txiav, tawv, av

Qhov offset ua rau cov hniav nyuaj rau ua tiav dua li qhov kauv bevel, vim tias kev kho cua sov distortion ua rau tsis sib npaug thoob plaws cov hniav swb. Yog li ntawd, cov txheej txheem raug txiav nrog cov khoom sib tsoo, ua kom tawv, tom qab ntawd zom mus rau qhov kawg profile.

  1. Kev siv tshuab hypoid forging
    01

    Kev ntaus nrig

    Ua kom dawb paug ze rau cov duab kom cov noob nplej ntws raws cov hauv paus hniav es tsis txhob raug txiav los ntawm.

  2. Kev tig lub iav hypoid
    02

    Tig

    Qhov tho qhov, ntsej muag thiab lub xub pwg nyom uas tig; cov no dhau los ua qhov datums uas cov hniav raug txiav thiab ntsuas los ntawm.

  3. Hypoid iav milling
    03

    Kev sib tsoo iav

    Cov hniav Hypoid txiav rau ntawm lub tshuab Gleason mus rau qhov offset, qhov deb ntawm lub khob hliav qab thiab lub kaum sab xis ntawm daim duab kos.

  4. Kev kho cua sov ntawm cov iav Hypoid
    04

    Kev kho cua sov

    Carburising thiab hardening mus rau qhov tob ntawm lub thawv thiab qhov nyuaj ntawm lub hauv paus tau teev tseg, nrog rau cov khoom sib tsoo tso rau ntawm sab nraud.

  5. Kev sib tsoo iav Hypoid id thiab od
    05

    ID thiab OD sib tsoo

    Cov ntaub ntawv av tom qab ua kom tawv, vim tias cov hniav raug av piv rau lawv.

  6. Kev sib tsoo hniav Hypoid iav
    06

    Kev sib tsoo hniav

    Cov flanks sib tsoo mus rau qhov kawg profile, uas kho qhov distortion uas qhov geometry offset ua rau nyuaj rau nqus.

Kev Tshuaj Xyuas

Xya qhov kev kuaj xyuas ua ntej xa khoom

Tus qauv sib cuag yog qhov kev kuaj xyuas uas tseem ceeb tshaj plaws ntawm hypoid, vim tias qhov offset ua rau nws rhiab heev rau ob qho tib si txiav thiab sib dhos.

Kev tshuaj xyuas qhov loj ntawm cov iav Hypoid

Kev tshuaj xyuas qhov ntev

Qhov tho qhov, ntsej muag, qhov deb ntawm kev teeb tsa thiab qhov sib piv.

Daim ntawv qhia tau muab tawm
Kev kuaj cov khoom siv iav Hypoid

Kev kuaj cov khoom siv

Chemistry thiab mechanical properties ntawm raw bar.

Daim ntawv qhia tau muab tawm
Kev tshuaj xyuas qhov nyuaj ntawm cov iav Hypoid

Kev tshuaj xyuas qhov nyuaj

Lub hardness ntawm qhov chaw tom qab hardening.

Daim ntawv qhia tau muab tawm
Kev kuaj cua sov ntawm cov iav Hypoid

Kev kuaj mob kub

Qhov tob ntawm cov hniav thiab microstructure ntawm cov hniav.

Daim ntawv qhia tau muab tawm
Kev kuaj qhov roughness ntawm cov iav hypoid

Kev kuaj qhov ntxhib

Qhov roughness ntawm flank, uas dominates hypoid suab nrov.

Daim ntawv qhia tau muab tawm
Kev tshuaj xyuas qhov tseeb ntawm cov iav Hypoid

Kev tshuaj xyuas qhov tseeb

Profile, lead thiab pitch ntawm lub chaw ntsuas iav.

Daim ntawv qhia tau muab tawm
Kev sim tshuaj ntsuam xyuas Hypoid iav meshing

Kev sim meshing

Tus qauv tiv tauj thiab backlash ntawm cov khub sib dhos ua ke.

Daim ntawv qhia tau muab tawm
Cov ntawv thov

Qhov twg lub offset drive yog qhov kev xaiv zoo tshaj plaws

Hypoid gearing raug xaiv qhov twg lub driveline yuav tsum zaum qis lossis lub pinion yuav tsum muaj zog ntawm qhov sib piv siab.

Kev lag luam tshebTsheb
Kev lag luam miningKev khawb av
Kev lag luam tsim khoKev Tsim Kho
Kev ua liaj ua tebKev Ua Liaj Ua Teb
Cov Lus Nug Feem Ntau

Cov lus nug Hypoid uas cov neeg yuav khoom nug tiag tiag

Qhov txawv ntawm hypoid thiab spiral bevel iav yog dab tsi?

Ib khub kauv bevel muaj cov axes sib tshuam. Ib khub hypoid offsets lub pinion axis los ntawm qhov deb E, yog li cov axes yeej tsis sib ntsib. Qhov offset tso cai rau lub driveline qis dua thiab lub pinion loj dua ntawm tib qho piv, ntawm tus nqi ntawm ntau cov hniav swb thiab qhov xav tau EP lubricant.

Vim li cas lub iav hypoid thiaj xav tau roj sib txawv?

Vim tias qhov offset ua rau kev swb ntawm cov sab nraud nce ntxiv. Qhov kev swb ntawd xav tau cov tshuaj ntxiv uas muaj zog heev, yog li cov roj GL-5 yog qhov ib txwm muaj rau kev ua haujlwm ntawm lub qag. Kev teeb tsa lub hypoid teeb tsa rau hauv lub gearbox uas muaj cov roj qib spiral-bevel muaj kev pheej hmoo ntawm kev khawb.

Puas yog ib lub hypoid set hloov tau ib lub spiral bevel set hauv tib lub tsev?

Tsis yog. Lub tsev nqa qhov offset, yog li qhov chaw ntawm cov kabmob thiab qhov siab ntawm lub pinion sib txawv. Kev teeb tsa ib qho rau qhov chaw uas lwm qhov tau tsim yuav txav tus qauv sib cuag tawm ntawm cov hniav.

Qhov offset no teev li cas?

Hauv daim duab kos, txawm tias yog qhov deb ntawm qhov sib txawv E lossis ua qhov sib piv ntawm qhov sib txawv tawm tsam qhov deb ntawm lub khob hliav qab. Nws yuav tsum tau nyeem los ntawm daim duab kos thiab lees paub tawm tsam lub tsev, vim tias ib khub txiav mus rau qhov sib txawv yuav tsis khiav kom raug hauv lub thawv iav ntawd.

Xa daim duab nrog qhov offset

Qhov sib txawv, piv thiab vaj tse interface yog qhov kev tshuaj xyuas xav tau. Xa daim duab lossis tus khub hnav nrog qhov siab nruab nrab, thiab qhov geometry, cov khoom siv thiab txoj kev tiav tuaj yeem lees paub.

Xa Kev Nug

  • Yav dhau los:
  • Tom ntej no:

  • Sau koj cov lus ntawm no thiab xa tuaj rau peb