Yuav ua li cas yog lub ntsiab txoj kev thiab cov kauj ruam rau machining tus hniav nto ntawmkauv bevel iav?

1. **Machining Methods**

Muaj ntau ntau txoj hauv kev rau machining kauv bevel iav:

** Milling **: Qhov no yog txoj hauv kev ib txwm muaj, qhov twg siv lub tshuab txiav milling los txiav cov hniav txhuam hniav ntawm lub iav dawb. Milling yog qhov ua tau zoo tab sis muaj qhov qis dua.

** Sib tsoo **: Sib tsoo yog siv lub log sib tsoo kom tiav cov hniav ntawm cov iav. Cov txheej txheem no txhim kho qhov tseeb thiab qhov zoo ntawm cov iav, ua rau kev ua haujlwm zoo dua meshing thiab kev pab lub neej ntev dua.

** CNC Machining **: Nrog rau kev txhim kho ntawm CNC thev naus laus zis, CNC machining tau dhau los ua ib txoj hauv kev tseem ceeb rau kauv bevel iav ntau lawm. Nws ua kom muaj kev ua haujlwm siab thiab ua haujlwm siab ua haujlwm, tshwj xeeb tshaj yog rau cov hniav sib tsoo.

**Generating Machining**: Txoj kev siab heev no siv cov cuab yeej tsim tawm (xws li bevel iav milling cutters lossis hobs) los tsim cov hniav nto los ntawm kev txheeb ze ntawm lub cuab yeej thiab cov iav dawb paug. Nws ua tiav high-precision hniav nto machining.

 

2. **Machining khoom**

Cov khoom siv hauv qab no feem ntau yuav tsum tau muab kauvbevel iavmachining:

**Bevel Iav Milling Tshuab**: Siv rau kev ua haujlwm milling, qhov twg lub tshuab txiav milling txiav cov hniav txhuam hniav ntawm lub iav dawb.

**Bevel Iav Sib Tsoo Tshuab**: Siv rau kev sib tsoo, qhov chaw sib tsoo ua tiav cov hniav ntawm cov iav.

**CNC Machining Center**: Siv rau CNC machining, uas ua rau cov khoom siv high-precision thiab high-efficiency iav manufacturing.

**Tsim Machining Equipment**: Cov cav tov xws li Gleason lossis Oerlikon cov cav tov tshwj xeeb yog tsim los rau kev tsim cov khoom siv ntawm cov kauv bevel iav.

 

3. **Machining cov kauj ruam**

Lub machining ntawm kauvbevel iavCov hniav feem ntau suav nrog cov kauj ruam hauv qab no:

(1) **Kev tsim khoom tsis muaj**

** Cov Khoom Xaiv **: Cov hlau muaj zog siab, xws li 20CrMnTi lossis 20CrNiMo, feem ntau siv. Cov ntaub ntawv no muaj zoo hardenability thiab hnav tsis kam.

** Kev Ua Npuas Ncauj **: Cov iav khoob yog tsim los ntawm forging lossis casting kom ntseeg tau tias nws qhov loj thiab cov duab ua tau raws li qhov xav tau.

 

(2) ** Rough Machining **

** Milling **: Lub qhov khoob yog ntsia rau ntawm lub tshuab milling, thiab lub bevel iav milling cutter yog siv los txiav qhov pib kauv hniav nto. Qhov tseeb ntawm milling feem ntau yog nyob ntawm Qib 7 txog 8.

**Hobbing**: Rau cov iav nrog cov kev xav tau siab dua, hobbing tuaj yeem siv tau. Hobbing cuam tshuam nrog kev sib txheeb ntawm ib lub hob thiab lub iav khoob los tsim cov hniav txhuam hniav.

 

(3) ** Ua tiav Machining **

** Sib tsoo **: Cov iav, tom qab kev ua haujlwm ntxhib, yog ntsia rau ntawm lub tshuab sib tsoo, thiab lub log sib tsoo yog siv los ua kom tiav cov hniav. Kev sib tsoo tuaj yeem txhim kho qhov tseeb thiab qhov zoo ntawm lub iav, nrog qhov tseeb feem ntau ncav cuag Qib 6 txog 7.

**Generating Machining**: Rau high-precision kauv bevel gears, generating machining feem ntau yog ua hauj lwm. Cov hniav nto yog tsim los ntawm kev sib txheeb ntawm cov cuab yeej tsim khoom thiab cov iav tsis muaj.

 

(4) ** Kev kho cua sov **

** Quenching **: Txhawm rau txhim kho qhov nyuaj thiab hnav tsis kam ntawm cov iav, quenching feem ntau ua. Lub hardness ntawm lub iav tom qab quenching tuaj yeem ncav cuag HRC 58 txog 62.

** Tempering **: Cov iav yog tempered tom qab quenching los txo quenching stresses thiab txhim kho toughness.

 

(5) ** Kev soj ntsuam zaum kawg **

** Kev Tshuaj Xyuas Hniav Nto Precision **: Cov chaw ntsuas iav lossis cov khoom siv kho qhov muag ntsuas yog siv los tshuaj xyuas qhov tseeb ntawm cov hniav, nrog rau cov hniav profile yuam kev, kev taw qhia hniav yuam kev, thiab lub kaum sab xis.

**Meshing Performance Inspection**: Meshing tests yog ua los ntsuas qhov kev ua tau zoo ntawm cov iav, kom ntseeg tau tias nws qhov kev sib kis tau zoo thiab kev ntseeg siab hauv kev siv tiag tiag.

 

4. ** Kev ua kom zoo ntawm cov txheej txheem Machining **

Txhawm rau txhim kho qhov zoo thiab ua haujlwm ntawm kauv bevel iav machining, cov txheej txheem machining feem ntau yuav tsum tau ua kom zoo:

** Kev xaiv cuab yeej **: Cov cuab yeej tsim nyog raug xaiv raws li cov khoom siv iav thiab qhov yuav tsum tau ua kom raug. Piv txwv li, cov cuab yeej pob zeb diamond lossis CBN tuaj yeem siv rau cov khoom siv siab.

**Kev ua kom zoo ntawm Machining Parameters**: Los ntawm kev sim thiab simulation tsom xam, machining tsis xws li txiav ceev, pub tus nqi, thiab txiav qhov tob yog optimized los txhim kho machining efficiency thiab zoo.

**Automated Machining**: Kev siv cov cuab yeej siv tshuab machining, xws li CNC machining chaw lossis cov kab ntau lawm, tuaj yeem txhim kho kev ua haujlwm zoo thiab sib xws.

 

Lub machining ntawm kauv bevel iav hniav nto yog txheej txheem nyuaj uas yuav tsum tau xav txog ntau yam, nrog rau cov khoom siv, khoom siv, txheej txheem, thiab tshuaj xyuas. Los ntawm optimizing machining cov txheej txheem thiab cov cuab yeej siv, high-precision thiab txhim khu kev qha kauv bevel iav tuaj yeem tsim ua kom tau raws li qhov xav tau ntawm ntau yam kev lag luam.