SAUM TOJ KAWG 10 Lub Chaw Tsim Khoom Siv Bevel Gear hauv Suav Teb - Hom, Cov Khoom Siv, Qhov Zoo, thiab Vim Li Cas Xaiv Belon Gear

Kev lag luam iav hauv Suav teb ua haujlwm rau kev lag luam thoob ntiaj teb loj heev los ntawm kev muab txhua yam los ntawm cov tsav tsheb yooj yim mus rau qhov tseeb.cov iav bevelCov khoom siv hauv kev sib kis ua haujlwm siab. Rau cov neeg yuav khoom soj ntsuam cov neeg muab khoom bevel gear, nws yog qhov tseem ceeb kom nkag siab txog cov tsev neeg khoom, cov khoom siv thiab kev xaiv kho cua sov, thiab cov tsav tsheb muaj nqis uas cais cov neeg muag khoom lag luam los ntawm tus khub engineering tiag tiag. Tsab xov xwm no piav qhia txog qhov feem ntauhom iav bevel, cov ntaub ntawv thiab cov txheej txheem ib txwm muaj uas xa lub neej ntev thiab kev ntseeg tau, cov txiaj ntsig uas cov neeg yuav khoom nrhiav los ntawm cov neeg muag khoom zoo tshaj plaws, thiab vim li cas Belon Gear yog qhov kev xaiv zoo tshaj plaws thaum qhov tseeb, kev tsim kho rov qab, thiab kev ua tau zoo raug lees paub tseem ceeb.

Cov Hom Iav Bevel: phim geometry rau daim ntawv thov

Cov iav bevel xa lub zog ntawm cov ncej sib tshuam thiab tuaj ntau yam, txhua tus tau kho kom zoo rau kev ua haujlwm tshwj xeeb thiab lub luag haujlwm:

Cov iav bevel ncaj— muaj cov hniav ncaj ncaj rau ntawm daim duab conical. Lawv pheej yig thiab tsim nyog rau kev siv qis dua, suab nrov qis dua. Cov bevels ncaj feem ntau yog siv qhov twg cov axial loads yog qhov nruab nrab thiab geometry yooj yim yog qhov nyiam.

Cov iav kauv bevel— muaj cov hniav nkhaus uas maj mam koom nrog, ua rau muaj kev txav mus los du dua, muaj peev xwm thauj khoom ntau dua, thiab suab nrov qis dua li cov bevels ncaj. Cov kauv bevels raug xaiv dav rau cov sib txawv ntawm tsheb, cov gearboxes raug, thiab cov ntawv thov uas xav tau kev ua haujlwm tas mus li, kev thauj khoom ntau.

Cov iav Hypoid— ib qho kev hloov pauv ntawm cov kauv bevels nrog cov axes offset, tso cai rau cov pinions me dua thiab qhov siab driveshaft qis dua hauv cov qauv drivetrain. Hypoid geometry muab kev sib kis torque siab thiab nyiam qhov twg ntim khoom thiab torque density tseem ceeb.

Cov iav miter— ib hom bevel tshwj xeeb nrog qhov sib piv 1:1 siv los hloov qhov kev taw qhia ntawm kev tig ntawm cov ces kaum sab xis. Cov iav miter ua rau kev tsim qauv yooj yim thaum tsis tas yuav hloov qhov ceev.

Cov iav uas muaj hau los yog xoom bevels thiab cov iav uas tau lapped/ground sets — rau qhov tseeb tshaj plaws, qee cov iav bevel raug crowned thiab lapped los yog ground tom qab kev kho cua sov kom zoo dua cov qauv sib cuag thiab txo cov suab nrov. Cov no yog cov kev xaiv rau cov kis tau tus mob uas xav tau ntau, robotics, thiab precision machinery.

Kev nkag siab txog hom bevel twg haum rau daim ntawv thov nyob ntawm lub voj voog ua haujlwm, qhov ceev, torque, lub hom phiaj suab nrov, thiab cov kev txwv ntawm kev ntim khoom. Tus neeg muag khoom muaj peev xwm yuav qhia txog geometry, cov hniav zoo li cas, thiab kev ua tiav kom ua tau raws li cov kev xav tau ntawd.
Cov hom iav, cov ntaub ntawv iav, cov qauv tsim thiab cov ntawv thov

Cov Khoom Siv Iav Tseem Ceeb hauv Gearbox

Cov iav yog cov khoom tseem ceeb hauv lub gearbox uas xa lub zog. Cov khoom siv rau cov iav yuav tsum muaj lub zog siab, tawv, thiab tiv taus kev hnav.

Hlau: Cov khoom siv feem ntau siv rau cov iav. Cov hlau sib xyaw, xws li cov hlau carbon, cov hlau sib xyaw, thiab cov hlau tsis xeb, muab lub zog zoo heev thiab kev ruaj khov. Cov hlau uas tau ua kom tawv, xws li 20MnCr5, yog qhov nrov tshwj xeeb rau lawv qhov chaw tawv thiab lub plawv tawv.
Hlau cam khwb cia: Siv rau hauv cov ntawv thov qeeb qeeb vim nws muaj peev xwm ua tau zoo thiab tiv taus kev hnav. Txawm li cas los xij, nws tsis haum rau cov chaw muaj kev ntxhov siab siab.
Tooj dag thiab tooj dag: Cov ntaub ntawv no yog siv rau hauv cov ntawv thov uas xav tau kev sib txhuam tsawg, xws li hauv cov iav kab. Lawv muaj kev tiv thaiv kev hnav zoo thiab cov khoom siv nws tus kheej.
Yas: Cov yas engineering xws li nylon thiab acetal yog siv rau hauv kev siv qis thiab qis ceev. Lawv yog cov sib dua thiab muaj cov yam ntxwv zoo-tshem suab nrov.

Cov ntaub ntawv thiab kev kho cua sov: lub hauv paus ntawm kev ua tau zoo

Kev xaiv cov khoom siv thiab kev kho cua sov txiav txim siab lub neej qaug zog, kev tiv taus kev hnav, thiab lub hauv paus ruaj khov. Cov txheej txheem feem ntau thiab zoo tshaj plaws suav nrog:

Cov hlau sib xyaw - qib xws li 20CrMnTi, 20CrNiMo, 42CrMo thiab cov hlau zoo sib xws yog siv dav rau cov iav bevel vim lawv qhov kev ua kom tawv thiab lub zog tseem ceeb. Cov hlau no teb tau zoo rau kev ua kom kub hnyiab thiab quench / tempering.

Carburizing (lub thawv hardening) — ib qho txheej txheem hardening ntawm qhov chaw uas ua rau lub thawv tawv, tiv taus hnav nrog lub plawv ductile, tawv. Cov iav carburized tiv taus qhov chaw pitting thiab scuffing thaum tseem khaws cov tawv kom nqus tau cov kev poob siab.

Los ntawm kev ua kom tawv - siv qhov twg xav tau qhov tawv sib xws los ntawm seem, rau cov iav me me lossis qhov twg qhov tawv ntawm qhov chaw tsis nyiam.

Kev ua kom tawv tawv - kev ua kom tawv tawv ntawm cov hniav uas tuaj yeem tiv taus kev hnav yam tsis muaj kev hloov pauv ntawm cov txheej txheem cub tawg rau qee qhov kev tsim qauv.

Cov khoom ua los ntawm cov hlau forged — rau cov ntawv thov hnyav, cov khoom ua los ntawm cov hlau forged lossis precision-forged muab cov nplej ntws zoo dua thiab tiv taus kev cuam tshuam piv rau cov khoom ua los ntawm cam khwb cia lossis machined.

Kev sib tsoo thiab kev sib tsoo — tom qab kev kho cua sov, kev sib tsoo kom raug thiab kev sib tsoo xaiv tau yog qhov tseem ceeb kom ua tiav cov qauv nruj thiab cov hlau lead kam rau siab thiab los tsim cov qauv sib cuag zoo uas txo cov suab nrov thiab txhim kho kev sib koom thauj khoom.

Ib tus neeg muag khoom muaj zog yuav muab cov tshuaj lom neeg hlau, cov voj voog kho cua sov, thiab kev ua tiav kawg los ua kom tau txais qhov tob ntawm cov ntaub ntawv, cov qauv tawv, thiab cov pov thawj ntawm cov qauv sib cuag.

Cov txiaj ntsig zoo tshaj plaws cov neeg muag khoom iav bevel sab saum toj xa khoom

Thaum soj ntsuam cov neeg muag khoom, cov neeg yuav khoom yuav tsum saib ntau dua li tus nqi thiab cov duab los ntawm lub Hoobkas. Cov neeg muag khoom zoo tshaj plaws muaj cov txiaj ntsig zoo uas ntsuas tau:

Muaj peev xwm ua tiav txhua yam - kev txawj ntse hauv tsev txij li kev tsim khoom dawb paug mus txog rau kev sib tsoo thiab kev tshuaj xyuas zaum kawg txo lub sijhawm ua khoom thiab ua kom muaj kev taug qab tau zoo dua. Kev tswj hwm tag nrho cov txheej txheem ua rau muaj kev kam rau siab dua thiab zoo sib xws.

Kev ntsuas thiab kev lees paub — cov khoom siv tshuaj xyuas niaj hnub (cov chaw ntsuas iav, cov khoom ntsuas qhov nyuaj, thiab cov khoom kuaj xyuas qauv) ua kom txhua qhov khoom ua tau raws li cov qauv geometry, qhov nyuaj, thiab kev ua tau zoo ntawm kev sib cuag.

Kev txawj ntse rov ua dua tshiab — lub peev xwm los tsim cov khoom qub lossis cov khoom qub los ntawm cov qauv lossis cov duab kos tsawg yog qhov tseem ceeb rau cov lag luam uas vam khom cov khoom muaj nqis ntev thiab cov khoom seem tsawg.

Kev ywj pheej ntawm cov khoom me me - ntau daim ntawv thov muaj nqis siab xav tau cov qauv tsim, cov qauv sim, lossis kev tsim khoom tsawg. Cov neeg muab khoom uas tuaj yeem txhawb nqa cov khoom me me yam tsis muaj kev cuam tshuam rau kev tswj hwm cov txheej txheem ntxiv tus nqi pom tseeb.

Kev paub txog daim ntawv thov — kev qhia txog kev hloov pauv tsim qauv los txhim kho lub neej, txo suab nrov, lossis ua kom yooj yim rau kev tsim khoom tuaj yeem txuag cov nqi thiab lub sijhawm tsis ua haujlwm ntawm cov neeg siv khoom thoob plaws lub voj voog khoom.

Cov txheej txheem zoo thiab kev taug qab - cov ntaub ntawv kho cua sov uas tau sau tseg, daim ntawv pov thawj khoom siv, thiab kev tshuaj xyuas thawj zaug muab cov pov thawj tsim nyog rau kev lag luam uas muaj kev nyab xeeb thiab tswj hwm.

Cov txiaj ntsig no cais cov khw muag khoom ntawm cov neeg koom tes engineering uas xa cov kev ua tau zoo uas kwv yees tau thiab tau lees paub.

Vim li cas ho xaiv Belon Gear — tsom mus rau tus nqi rau cov neeg siv khoom thoob ntiaj teb

Belon Gear yog ib lub tuam txhab koom tes ua lag luam precision bevel gear uas tsim los ntawm peb lub zog tseem ceeb: kev daws teeb meem engineering-driven, kev tswj hwm cov txheej txheem raug lees paub, thiab kev pabcuam rau cov neeg siv khoom. Nov yog qhov ua rau Belon Gear txawv ntawm lwm tus:

1. Kev sib tsoo precision thiab kev ua tiav tiav

Belon Gear nqis peev rau kev tsim cov hniav thiab kev sib tsoo kom raug uas ua rau muaj kev sib txhuam zoo thiab cov hlau lead. Kev sib tsoo tom qab kho cua sov thiab, qhov twg xav tau, lapping tsim cov qauv sib cuag sib xws thiab kev ua haujlwm suab nrov qis. Txhua lub iav teeb tsa raug tshuaj xyuas nrog cov chaw ntsuas iav thiab sau tseg kom cov neeg siv khoom tau txais pov thawj ntsuas tau ntawm kev ua raws li txoj cai.

2. Kev ua kom tawv thiab cov ntaub ntawv pov thawj

Nkag siab tias qhov nyuaj ntawm qhov chaw, qhov tob ntawm lub thawv, thiab qhov tawv ntawm lub hauv paus tswj kev ntseeg tau mus ntev, Belon siv cov txheej txheem tshuaj xyuas qhov nyuaj kom huv si. Kev ntsuas qhov tob ntawm lub thawv, daim ntawv qhia qhov nyuaj ntawm Rockwell/Vickers, thiab cov ntawv qhia txog kev taug qab cov khoom siv nrog rau cov khoom xa tuaj. Qhov kev lees paub no txo ​​qhov ua tsis tiav ntawm thaj chaw thiab ua rau muaj kev ntseeg siab rau cov ntawv thov tseem ceeb.

3. Kev tsim kho dua tshiab thiab kev daws teeb meem tshwj xeeb

Belon ua tau zoo heev hauv kev hloov cov qauv qub lossis cov khoom qub mus rau hauv cov qauv tsim zoo dua thiab tsim tau. Siv kev ntsuas qhov tseeb, kev tshuaj xyuas cov khoom siv, thiab kev sim ua qauv, Belon rov tsim cov qauv geometry thiab pom zoo kom ua kom zoo dua uas ua rau muaj kev ruaj khov thiab suab nrov thaum tseem khaws qhov haum thiab kev ua haujlwm.

4. Kev tswj xyuas cov txheej txheem kawg mus txog thaum kawg

Txij li kev xaiv cov hlau zoo tshaj plaws thiab txoj kev forging mus rau kev tsim lub voj voog kho cua sov thiab siv kev sib tsoo precision, Belon tswj txhua kauj ruam ntawm cov txheej txheem. Qhov kev sib koom ua ke ntsug no ua rau cov voj voog rov qab luv dua thiab tso cai rau kev daws teeb meem sai thaum hloov kho cov txheej txheem.

5. Kev tsim khoom yooj ywm nrog kev tswj hwm zoo nruj

Belon txhawb nqa kev khiav prototype, cov khoom me me, thiab kev tsim khoom loj nrog cov txheej txheem zoo sau tseg thiab cov peev xwm tshuaj xyuas thawj zaug. Rau cov neeg siv khoom hauv kev lag luam tshwj xeeb - kev ua liaj ua teb, kev khawb av, kev siv neeg hlau, thiab kev sib kis hauv kev lag luam - qhov kev sib xyaw ua ke ntawm kev ywj pheej thiab kev ua haujlwm nruj yog qhov tseem ceeb.

6. Kev txhawb nqa engineering uas tsav los ntawm daim ntawv thov

Pab neeg ua haujlwm engineering ntawm Belon koom tes nrog cov neeg siv khoom los tshuaj xyuas cov voj voog ua haujlwm, cov torque spectra, thiab cov kev xav tau ntawm lub suab nrov. Txoj kev sab laj no ua kom ntseeg tau tias cov kev daws teeb meem bevel gear uas xa tuaj yog qhov haum rau lub hom phiaj thiab ua kom ntev thiab ua tau zoo.

Daim ntawv teev cov kev xaiv ua tau zoo - yuav thov dab tsi los ntawm Belon Gear

Thaum koj ntiav Belon (lossis lwm tus neeg muag khoom precision), thov kom lawv ua li no:

Daim ntawv pov thawj khoom siv thiab cov ntawv qhia txog kev kho cua sov.

Cov ntawv qhia qhov tob thiab qhov nyuaj rau cov khoom sawv cev.

Cov ntaub ntawv qhia txog qhov chaw ntsuas iav qhia txog qhov profile, helix, thiab runout.

Cov duab qauv sib cuag thiab cov kauj ruam ua kom zoo dua qub tau sau tseg.

Kev tshuaj xyuas thawj zaug (FAI) cov txheej txheem rau cov qauv tsim.

Cov pov thawj ntawm cov kauj ruam rov ua dua yog tias qhov khoom tau los ntawm cov qauv hnav.

Cov iav bevel yog cov khoom siv tseem ceeb uas lawv lub neej, suab nrov, thiab kev ntseeg siab nyob ntawm qhov geometry raug, kev xaiv cov khoom siv, kev kho cua sov, thiab kev ua tiav zoo. Cov neeg muag khoom saum toj kawg nkaus muab ntau dua li cov khoom: lawv xa cov kev ua tau zoo thiab kev koom tes engineering. Belon Gear sib xyaw ua ke kev sib tsoo precision, kev tshuaj xyuas qhov nyuaj, kev txawj ntse rov qab engineering, thiab kev tswj hwm cov txheej txheem kawg-rau-kawg - ua rau nws yog qhov kev xaiv zoo rau cov neeg siv khoom thoob ntiaj teb uas xav tau kev daws teeb meem bevel gear kev cai, txhim khu kev qha, thiab tau ua pov thawj. Yog tias koj xav tau cov iav bevel bevel bespoke txhawb nqa los ntawm cov pov thawj zoo ntsuas tau thiab kev txhawb nqa engineering, Belon Gear muaj peev xwm ua tau raws li cov kev xav tau ntawd.

Sab saum toj 10 Cov Chaw Tsim Khoom Siv Iav Hauv Suav Teb