Kev quenching zaus siab yog ib qho txheej txheem tawv tawv uas siv electromagnetic induction los ua kom sov lub iav nto sai sai mus rau nws qhov kub tseem ceeb (feem ntau 800–950 ° C), ua raws li kev quenching tam sim ntawd hauv dej lossis roj. Qhov no ua rau muaj txheej martensitic hardened uas ua rau qhov nyuaj ntawm qhov chaw thiab kev hnav tsis kam yam tsis cuam tshuam rau lub zog ntawm lub iav. Raws li kev lag luam xav tau kev ua tau zoo dua hauv kev siv compact, siab torque daim ntawv thov, siab zaus quenched iav tau dhau los ua qhov tseem ceeb hauv tsheb, kev tsuas, lub zog, thiab cov khoom siv precision.

Cov txiaj ntsig tseem ceeb ntawm kev ua tau zoo

1. Ultra High Surface Hardness & Hnav Resistance
Los ntawm kev ua kom sov sai sai rau ntawm cov hniav iav thiab quenching nws, ib txheej martensitic tawv tsim nrog qhov nyuaj ntawm HRC 55-62 (feem ntau pom hauv 40Cr lossis 42CrMo hlau).

• Kev tiv thaiv kev hnav zoo dua los ntawm ntau tshaj 50%

• Kev hnav ntawm qhov chaw tsuas yog 30–50% piv rau cov iav tsis kho ib txwm muaj

• Zoo tagnrho rau cov chaw muaj kev sib txhuam siab xws li cov gearboxes hnyav thiab cov tshuab mining

2. Lub zog qaug zog siab
Cov txheej txheem quenching ua rau muaj kev ntxhov siab ntawm cov khoom seem hauv cov txheej tawv, uas ua rau tsis muaj kev pib thiab kev loj hlob ntawm cov kab nrib pleb saum npoo.

• Qhov txwv ntawm kev qaug zog nce ntxiv 20–30%

• Piv txwv li, lub zog ntawm lub zog cua turbine ua los ntawm 42CrMo tuaj yeem ua tiav lub neej ua haujlwm ntawm 20 xyoo.

3. Kev Ruaj Ntseg Tseem Ceeb Khaws Cia
Tsuas yog txheej sab nraud thiaj li tawv (feem ntau yog 0.2–5 hli), thaum lub plawv tseem yoog tau thiab tiv taus kev cuam tshuam.

• Qhov cuab yeej ob no ua kom ob qho tib si ruaj khov thiab tiv taus kev tawg thaum muaj kev poob siab

• Siv dav hauv cov iav qag tsheb thiab cov khoom siv thauj khoom cuam tshuam

Cov Kev Zoo ntawm Kev Tswj Xyuas Txheej Txheem

1. Kev Kho Kom Ruaj Khoov Hauv Zos
Cov txheej txheem tuaj yeem tsom mus rau cov hniav ib leeg lossis thaj chaw tshwj xeeb ntawm qhov chaw iav, ua rau nws haum rau cov qauv nyuaj xws li cov iav planetary thiab cov duab tsis yog tus qauv.

• Qhov tob ntawm qhov tawv tawv tuaj yeem hloov kho tau los ntawm zaus, lub zog, thiab lub sijhawm

• Ua kom muaj kev kho mob tshwj xeeb rau daim ntawv thov nrog qhov kev hloov pauv tsawg kawg nkaus

2. Kev Ua Haujlwm Zoo thiab Kev Txuag Hluav Taws Xob
Tag nrho cov txheej txheem tsuas yog siv sijhawm ob peb vib nas this mus txog kaum vib nas this xwb, txo kev siv hluav taws xob los ntawm 30% piv rau cov txheej txheem ib txwm muaj.

• Sib xws nrog cov kab ntau lawm tsis siv neeg siv cov neeg hlau ua haujlwm

• Zoo rau kev tsim khoom loj

3. Kev Hloov Pauv Tsawg
Qhov cua sov hauv zos thiab sai sai txo qhov kev hloov pauv thermal.

• Qhov sib txawv ntawm qhov sib npaug tuaj yeem tswj tau hauv ≤0.01 hli rau cov iav precision (piv txwv li, CNC spindle gears)

• Txawm hais tias laser quenching muab tsawg dua deformation, high frequency quenching yog tus nqi zoo dua thiab muaj qhov tob dua.

Cov Khoom Siv thiab Kev Siv Nyiaj Zoo

1. Kev Sib Txuas Lus Dav Dav
Siv tau rau cov hlau carbon nruab nrab thiab siab thiab cov hlau alloy nrog cov ntsiab lus carbon ≥0.35%, xws li S45C, 40Cr, thiab 42CrMo.

• Txhawb ntau yam kev siv iav hauv kev lag luam

2. Kev Ua Haujlwm Zoo Tshaj Plaws
Kev quenching zaus siab ua rau siv tau cov khoom siv pheej yig dua (piv txwv li, hloov 40CrNiMoA), txo cov nqi khoom siv los ntawm 20-30%.

• Xav tau tsawg dua kev siv tshuab tom qab kho

• Cov voj voog tsim khoom luv dua ua rau kev tsim khoom zoo dua

Cov Ntawv Thov Ib Txwm Muaj

Cov iav quenched zaus siab siv dav dav thoob plaws ntau yam lag luam vim lawv qhov nyuaj ntawm qhov chaw zoo heev, hnav tsis kam, thiab qaug zog. Nyob rau hauvkev lag luam tsheb, lawv siv rau hauv cov iav kis tau los ntawm 40Cr hlau, muaj peev xwm kav ntev txog 150,000 kilometers, nrog rau hauv cov cav crankshafts ua haujlwm siab. Raucov tshuab hnyav, cov iav no siv rau hauv cov pob zeb crusher qhov twg qhov nyuaj ntawm qhov chaw ncav cuag HRC 52 thiab lub zog khoov qaug zog tshaj 450 MPa.

In cov khoom siv precision, xws li cov cuab yeej siv tshuab CNC, cov iav spindle ua los ntawm 42CrMo tuaj yeem ua haujlwm tau ntau dua 5,000 teev yam tsis muaj kev hloov pauv. Lawv kuj yog cov khoom tseem ceeb hauv cov cua turbine tseem ceeb, qhov twg kev ntseeg tau thiab lub neej ntev yog qhov tseem ceeb. Hauv cov teb ntawmkev thauj mus los ntawm tsheb ciav hlau thiab kev siv tshuab robotics, kev siv quenching zaus siab yog siv los txhim kho cov gearbox systems hauv cov tsheb ciav hlau ceev ceev thiab cov neeg hlau, nrog rau kev txhawb nqa cov planetary roller screw systems.

Yav Tom Ntej Kev Xav Tau

Nrog nws txoj kev sib xyaw ua ke ntawm qhov chaw tawv thiab lub hauv paus tawv, cov iav quenched zaus siab tsis tuaj yeem hloov pauv tau hauv kev thauj khoom siab, kev kub ceev, thiab kev siv precision siab. Ua tsaug rau nws txoj kev ywj pheej ntawm cov txheej txheem, kev cuam tshuam tsawg kawg nkaus, thiab kev siv nyiaj tsim nyog, nws tseem yog qhov kev daws teeb meem nyiam hauv kev lag luam tsheb, cov khoom siv hluav taws xob, thiab cov tshuab precision.

Kev txhim kho yav tom ntej yuav tsom mus rau:

• Kev koom ua ke ntawm cov kev tswj hwm digital los txhim kho qhov tseeb ntawm cov txheej txheem

• Kev txhim kho cov txheej txheem luv luv, cov txheej txheem zoo rau ib puag ncig kom txo tau kev siv hluav taws xob thiab cov pa phem