Bevel iavkev tsim muaj cov txheej txheem precision los tsim cov iav nrog cov hniav conical, kom ntseeg tau tias kev sib kis ntawm torque ntawm kev sib tshuam shafts. Cov thev naus laus zis tseem ceeb suav nrog iav hobbing, lapping, milling thiab sib tsoo, nrog rau kev ua haujlwm siab CNC kom raug siab. Kev kho cua sov thiab kev ua tiav saum npoo txhim khu kev ruaj ntseg thiab kev ua haujlwm, thaum niaj hnub CAD CAM systems optimize tsim thiab ntau lawm efficiency

Gears manufacturing technologies rau kev ua bevel iav feem ntau suav nrog cov kauj ruam hauv qab no:

1. Kev xaiv cov khoom siv:

- Xaiv qhov tsim nyogiav cov ntaub ntawv, feem ntau muaj zog, siab toughness alloy steels xws li 20CrMnTi, 42CrMo, thiab lwm yam, los xyuas kom meej lub load bearing muaj peev xwm thiab durability ntawm lub zog.

2. Forging thiab Thaum tshav kub kub kho:

- Forging: Txhim kho lub microstructure ntawm cov khoom thiab txhim kho nws cov khoom siv dag zog los ntawm forging.

- Normalizing: Tshem tawm forging kev ntxhov siab thiab txhim kho machinability tom qab forging.

- Tempering: Txhim kho qhov toughness thiab lub zog ntawm cov khoom hauv kev npaj rau kev txiav tom ntej thiab kev kho carburizing.

3. Precision Casting:

- Rau tej yam me me los yog complex zoo libevel iav, precision casting txoj kev tuaj yeem siv rau kev tsim khoom.

4. Rough Machining:

- suav nrog milling, tig, thiab lwm yam, kom tshem tawm cov khoom siv feem ntau thiab tsim cov duab ua ntej ntawm lub iav.

5. Semi-finish Machining:

- Kev ua haujlwm ntxiv los txhim kho qhov tseeb ntawm cov iav hauv kev npaj rau kev ua tiav machining.

6. Kev kho Carburizing:

- Tsim ib txheej ntawm carbides ntawm iav nto los ntawm kev kho carburizing kom ua kom tawv tawv thiab hnav tsis kam.

7. Quenching thiab Tempering:

- Quenching: Ceev ceev cov iav carburized kom tau txais cov qauv martensitic thiab nce hardness.

- Tempering: Txo quenching stresses thiab txhim kho lub toughness thiab stability ntawm lub iav.

8. Finish Machining:

- Nrog rau cov iav sib tsoo, shaving, honing, thiab lwm yam, kom ua tiav cov hniav zoo nkauj thiab qhov chaw.

9. Kev Kho Hniav:

- Siv cov tshuab tshwj xeeb bevel iav milling tshuab lossis CNC tshuab rau cov hniav tsim los tsim cov hniav zoo nkauj ntawm cov iav bevel.

10. Tooth Surface Hardening:

- Hardening tus hniav nto los txhim kho hnav tsis kam thiab qaug zog tiv thaiv.

11. Kev Kho Hniav Nto:

- Nrog rau kev sib tsoo iav, lapping, thiab lwm yam, txhawm rau txhim kho qhov tseeb thiab qhov chaw tiav ntawm cov hniav.

12. Kev tshuaj xyuas iav:

- Siv cov chaw ntsuas iav, iav checkers, thiab lwm yam khoom siv los tshuaj xyuas qhov tseeb ntawm cov iav thiab ua kom cov iav zoo.

13. Kev sib dhos thiab kev hloov kho:

- Sib sau ua ke cov txheej txheem bevel iav nrog rau lwm cov khoom thiab kho lawv kom ntseeg tau tias kev ua haujlwm zoo ntawm kev sib kis.

14. Kev Tswj Xyuas Zoo:

- Ua raws li kev tswj hwm nruj nruj thoob plaws hauv tag nrho cov txheej txheem tsim khoom kom ntseeg tau tias txhua kauj ruam ua tau raws li cov qauv tsim thiab txheej txheem.

Cov txheej txheem tsim khoom tseem ceeb no ua kom muaj kev ua haujlwm siab, ua haujlwm tau zoo, thiab lub neej ntevbevel iav, ua kom lawv ua tau raws li qhov xav tau ntawm ntau yam kev siv hauv kev lag luam.