Carburizing vs Nitriding rau Gear Durability Qhov twg kev kho cua sov ua rau muaj kev ua tau zoo dua

Kev ua kom tawv ntawm qhov chaw yog ib qho ntawm cov yam tseem ceeb tshaj plaws hauv kev txiav txim siab qhov ruaj khov thiab kev ua tau zoo ntawm cov iav. Txawm hais tias ua haujlwm hauv cov tsheb sib kis, cov tshuab kev lag luam, cov tshuab txo qis kev khawb av, lossis cov tshuab compressors ceev ceev, lub zog ntawm qhov chaw ntawm cov hniav iav ncaj qha cuam tshuam rau lub peev xwm thauj khoom, kev tiv thaiv kev hnav, kev ruaj khov deformation, thiab kev coj tus cwj pwm suab nrov thaum lub sijhawm ua haujlwm ntev. Ntawm ntau txoj kev xaiv kho cua sov,carburizingthiabkev ua kom nitridingtseem yog ob qho txheej txheem txhim kho qhov chaw xaiv ntau tshaj plaws hauv kev tsim khoom siv niaj hnub no.

Belon Gear, ib lub tuam txhab tsim khoom siv OEM uas muaj kev tshaj lij, siv ob qho tib si carburizing thiab nitriding thev naus laus zis los ua kom lub neej hnav zoo dua, qhov nyuaj ntawm qhov chaw, thiab lub zog qaug zog raws li qhov xav tau ntawm daim ntawv thov. Kev nkag siab txog lawv qhov sib txawv ua rau cov engineers thiab cov neeg yuav khoom xaiv txoj kev ua kom tawv zoo tshaj plaws rau cov xwm txheej ua haujlwm tiag tiag.

Carburizing yog dab tsi?

Kev ua kom cov iav sib xyaw ua ke yog ib txoj kev sib kis thermo-chemical uas cov iav raug cua sov hauv huab cua uas muaj cov pa roj carbon ntau, ua rau cov pa roj carbon nkag mus rau hauv qhov chaw ntawm cov hlau. Tom qab ntawd cov iav raug tua kom ua tiav lub plhaub sab nraud uas muaj zog heev thaum tswj hwm cov qauv tseem ceeb uas ruaj khov thiab yoog tau.

Tom qab kho, cov iav carburized feem ntau ncav cuag qhov nyuaj ntawm HRC 58–63 (kwv yees li 700–800+ HV). Qhov nyuaj ntawm lub hauv paus tseem qis dua - nyob ib puag ncig HRC 30–45 nyob ntawm cov khoom siv uas muab kev tiv thaiv kev cuam tshuam siab thiab lub zog khoov qaug zog. Qhov no ua rau carburizing tshwj xeeb tshaj yog tsim rau lub zog siab, kev cuam tshuam hnyav, thiab qhov chaw poob siab sib txawv.

Cov txiaj ntsig tseem ceeb ntawm cov iav carburized:

• Kev tiv thaiv kev hnav siab thiab kev cuam tshuam zoo heev

• Qhov tob ntawm lub thawv uas haum rau cov iav nruab nrab mus rau loj

• Lub neej muaj zog khoov rau lub cev muaj zog rau kev sib kis hnyav

• Ruaj khov dua nyob rau hauv qhov hloov pauv lossis lub zog tam sim ntawd

• Feem ntau rau kev tsav tsheb kawg,kev khawb avgearboxes, cov khoom siv hnyav

Kev siv carburizing feem ntau yog qhov kev xaiv mus rau cov iav ua haujlwm nyob rau hauv kev ntxhov siab hnyav.

Nitriding yog dab tsi?

Nitriding yog ib qho txheej txheem diffusion qis dua uas nitrogen nkag mus rau hauv qhov chaw ntawm cov hlau los tsim ib txheej compound uas tiv taus hnav. Tsis zoo li carburizing, nitriding uatsis xav tau quenching, uas txo qhov kev pheej hmoo ntawm kev cuam tshuam thiab tso cai rau cov khoom kom tswj tau qhov tseeb ntawm qhov ntev.

Cov iav nitrided feem ntau ua tiavqhov nyuaj ntawm qhov chaw siab dua li cov iav carburized - feem ntau HRC 60–70 (900–1200 HV nyob ntawm qib hlau)Vim tias lub hauv paus tsis tau quenched, sab hauv hardness tseem nyob ze rau cov khoom qub, kom ntseeg tau tias qhov ruaj khov deformation thiab kev ua haujlwm zoo heev.

Cov txiaj ntsig ntawm cov iav nitrided:

• Qhov nyuaj ntawm qhov chaw siab heev (siab dua li carburizing)

• Kev hloov pauv qis heev - zoo tagnrho rau cov khoom uas ua tau zoo

• Kev hnav zoo tshaj plaws thiab kev ua haujlwm qaug zog

• Txhim kho corrosion thiab fretting tsis kam

• Zoo meej rau cov iav zoo-suab, cov theem planetary, thiab cov tsav tsheb ceev ceev

Nitriding feem ntau nyiam nyob rau hauv kev khiav ntsiag to, siab RPM, thiab cov xwm txheej tswj tau meej.

Carburizing vs. Nitriding — Qhov tob, Hardness & Kev ua tau zoo sib piv

Ob leeg txhim kho qhov ruaj khov, tab sis sib txawv hauv kev faib tawm qhov nyuaj thiab tus cwj pwm distortion.

Carburizing =lub zog tob + kev kam rau siab
Nitriding =nto nyuaj heev + kev ruaj khov precision

Yuav Ua Li Cas Xaiv Kev Kho Mob Kom Zoo Rau Koj Daim Ntawv Thov Iav

Kev xaiv yuav tsum raws li qhov hnyav, lubrication, qhov ceev, lub neej tsim, thiab kev tswj suab nrov.

Belon Gear — Kev Kho Mob Kub thiab OEM Ntau Lawm

Belon Gear tsim cov iav tshwj xeeb siv cov hlau carburized lossis nitrided raws li kev xav tau engineering. Peb qhov kev tswj qhov nyuaj ntawm cov khoom siv, kev tshuaj xyuas metallurgical, thiab CNC finishing ua kom muaj kev ruaj khov hauv cov ntawv thov ua haujlwm siab.

Peb muab khoom:

• Spur, helical & sab hauv iav

• Cov duab ntawm cov ntsia hlau thiab cov ntsia hlau bevel

• Cov iav kab, cov iav planetary & cov ncej

• Cov khoom sib kis tau raws li qhov xav tau

Txhua lub iav yog tsim los nrog kev faib tawm qhov nyuaj thiab qhov muaj zog ntawm qhov chaw kom ua kom lub neej ua haujlwm ntev tshaj plaws.

Xaus lus

Ob qho tib si carburizing thiab nitriding ua rau cov iav ruaj khov dua - tab sis lawv cov txiaj ntsig sib txawv.

• Carburizingmuab lub zog sib sib zog nqus thiab tiv taus kev cuam tshuam, zoo tagnrho rau kev xa hluav taws xob hnyav.

• Nitridingmuab qhov nyuaj ntawm qhov chaw siab dua nrog qhov tsis sib xws tsawg kawg nkaus, zoo meej rau kev ua kom raug thiab kev txav mus los ceev ceev.

Belon Gear pab cov neeg siv khoom soj ntsuam lub peev xwm thauj khoom, kev nyuaj siab ntawm daim ntawv thov, qhov nyuaj, thiab qhov ntev kom xaiv qhov kev kho mob zoo tshaj plaws rau txhua qhov project iav.